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1300 Bopp,pet,cpp,pvc And Paper Inspection And Rewinding Machine
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1300 Bopp,pet,cpp,pvc And Paper Inspection And Rewinding Machine

This machine is used to check ,rewind and cut all kinds of materials such as bopp,pet,cpp,pvc and paper .
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Product Description

Technical data

Maximum diameter of unwinding Φ600mm Maximum diameter of winding Φ600mm

Width range of unwinding 30mm~1300mm Maximum Inspection width 1300mm

Diameter of paper tube 3″ and 6″ (3inch and 6inch universal use)

Maximum mechanical speed 320m/min

Maximum Inspection speed 300m/min Inspection accuracy ≤0.4 mm

Tension range 2 - 30kg

Power of unwinding motor 3.7KW (Servo motor)

Power of winding motor 3.7KW (Servo motor)

Power of traction motor           4KW(Frequency motor)

Total power 13KW

Dimension 2800×2200×2000mm(After wood package)

Weight 4000kg

Applied substrate thin film and composite membrane (0.012-0.18, PE, PVC is

0.04-0.15)also paper

 

 

1. Unwinding Structure

 shaftless pneumatic cone roof-typed material frame

 LPC horizontal corrective mechanism

 Tension automatic control

 Motor unwinds automatically, it has the function of winding

 

Specification

 width range: 30mm~1300mm

 Diameter of unwinding (Max) φ600 mm

 Power of unwinding motor 3kw

 LPC horizontal corrective accuracy ± 0.4 mm

 

Feature

 shaftless pneumatic cone roof-typed material frame

 Rewinding : shaftless

 equipped with LPC guaranteeing neat rewinder

 Vector frequency-converting is adopted for winding and rewinding driving, automatic tension control is achieved through roll diameter calculated by PLC automatically.

 motor to make the large range of tension control, no residual torque, tension control of high Precision

 unwinding motor can be positive and negative rotation, rolling, can be positive when rewinding can reverse again

 

2. Offset adjustment roller and guide roller Structure

 the offset adjustment roller is manual using silk pole and guide mechanism

 On end of the offset adjustment roll is fixed, the other end can be adjusted.

 Offset adjustment roller and guide roller use imported bearings.

 

Specification

 Diameter of offset adjustment roller φ100 mm

 Length of offset adjustment roller 1330 mm

 Adjustment range ±20 mm


 

 Diameter of guide roller Φ100

 Length of guide roller 1330 mm

 

Feature

 adopts offset adjustment roller for adapting to different quality of the membrane

 after dynamic balance, the machine operates smoothly without vibration

 adopts imported bearing which make the rotation in high speed stable and reduce noise

 

3. Length-counting Device Structure

 roller-typed high-precision encoder length-counting device

 contact transmission with membrane

 the length of unwinding and winding can be set. It can be stopped automatically when reaching the set length

Feature

 accurate

4. Traction unit Structure

 AC motor drive

 synchronous belt transmission

 Motor uses imported bearing

 double roll

 the regulation of tension will be completed by pneumatic component.

 

Specification

 diameter of drive roll φ130 mm

 top roller φ100 mm NBR Shore (A) 70°~75°

 Maximum pressure of steel roller 200kg

 Length of driving roll 1330 mm

 roller dynamic balancing accuracy ≤ 5 g

 traction motor power 4kW

Feature 

 after using traction device, winding and unwinding tension can be blocked

 after balancing, the machine has no vibration, so the operation is smooth

 adopts imported bearing which make the rotation in high speed stable and reduce noise

 uses synchronous belt making transmission precise and smooth and reducing noise

 adopts AC motor drive causing stable tension, high accurate transmission, smooth and reliable operation

 the on-off of top roller is linked with the mainframe, and completed by central controller

5. Printing product checking

 checked by strobe lamp( stroboscope system for eye inspection )

 If defective pattern is observed, it can be turned back automatically by pressing the defect button.

 observation screen is milky white polymethlmethacrylate with light on the back and reflection light on the top

6. Removing waste edge material and Slitting

 With a cutting knife, waste edge can be cut off by the exhaust fan waft into the waste tank collection

 

7. Winder press roller Structure

 swing arm rotating structure

 on-off pressure is pneumatic-typed

Specification

 diameter of roller φ80 mm

 surface length of roller 1330 mm

Feature

 pressure change with diameter, which is helpful for neat rolling and winding

 applicable to substrate of uneven thickness

 

9. Rewinding Structure

 shaftless pneumatic cone roof-typed material frame

 Tension automatic control

 Motor winds automatically, it has the function of unwinding

Specification

 width range 30~1300 mm

 Diameter of rewinding (Max) φ1000 mm

 Power of rewinding motor 4kw

 LPC horizontal corrective accuracy ± 0.4 mm

Feature

 shaftless pneumatic cone roof-typed material frame

 equipped with LPC guaranteeing neat rewinding

 Motor winds automatically, tension control is wide and accurate, no residual torque

 unwinding motor can be positive and negative rotation, rolling, can be positive when winding can reverse again

10. Frame

 use high-strength low-stress alloy cast iron wall

 wall has experienced twice stress elimination with good stability

11. Gas hydraulic system

 It adopts aerodynamic and hydraulic mechanism, operated by the panel and implemented by electromagnetic valve with high degree of automation and low labor intensity.

 In order to ensure the adequate and reliable embodiment of machine, main pneumatic and hydraulic components are imported pieces

 It has the function of removing waste edge, waste air-conveying

12. Electrical control system

 use man-machine interface, PLC centralized control with advanced technology

 man-machine interface, display and set speed, winding length, unwinding/winding tension setting, taper setting

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